Air shafts from IBD Wickeltechnik

With more than 25 years of experience in all areas of modern winding technology, we are the first point of contact in Germany for pneumatic and pneumo-mechanical air shafts. We offer expansion shafts for every application, friction shafts or adapters. Everything from one source and everything „Made in Germany“ – standard solutions or manufactured on customers request.

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Lightweight aluminium air shafts

Series PSW-F

  • Winding and unwinding of material coils like paper or film

  • Clamping bars made of aluminium, rubber-steel, solid rubber or Plastic

  • Body made of light aluminium profile

  • the shafts are designed for frequent roll changes

  • the bearing journals designed on customers requst or as a cost-effective standard solutions

  • standard diameters are  70 / 70-76.2 / 76 /100 / 125 / 150 / 200 mm

  • the continuous clamping bars are very protective to the cores

air shafts with continuous expansion bars

The lightweight aluminium air shafts is the right choice for most standard applications. It is designed for medium web tension and medium coil weight. Due to the aluminium profile design, the air shaft is extremely light and relieves the machine operator during frequent roll changes. The pneumatic clamping shaft expands by a flat hose system. The continuous clamping bars are very protective to the cores and allow even a winding of multiple cores.

Spare Parts

Pos. Description
01 body
02 journal
03 journal valveside
04 clamping bar
05 retaining spring
06 air distributor
07 clamping piece – bottom part
08 clamping piece – bottom part valveside
09 clamping piece – top part
10 threaded pin DIN 914 – M8 x 20
11 threaded pin DIN 913 – M6 x 8
12 locking screw M10x1
13 o-ring
14 flat tube
15 protection tape
16 valve
Pos. Article Article no. Unit
1 Clamping bar Aluminium 01.01020000.06 m
2 Clamping bar Rubber 01.01020000.07 m
3 Clamping bar Rubber/Steel 01.01020000.21 m
4 Clamping bar friction S-G 01.01020000.12 m
Clamping bar friction S-G high 01.01020000.14 m
Retaining spring for Rubber/Steel bar 01.01020000.19 piece
Retaining spring 01.01020000.15 piece
Air distributor 01.01020000.08 piece
clamping piece – bottom part 01.01020000.13 piece
clamping piece – bottom part valve side 01.01020000.11 piece
Clamping piece – top part 01.01020000.10 piece
Rubber flat tube 01.01020000.09 m
Protection tape 01.01020000.03 m
Pos. Article Article no. Unit
1 E-FVT-H-G3/8“ 01.01010000.25 piece
2 E-FVT-H-M14*1 01.01010000.23 piece
3 E-FVT-RH-M10*1 01.01020000.22 piece
3 E-FVT-RH-1/8“ 01.01020000.02 piece
4 E-FVT-H-M10*1 01.01010000.22 piece
4 E-FVT-H-R 1/8“ 01.01010000.24 piece
5 E-FVT-A-M10*1 01.01010000.02-2 piece
6 E-FVT-H-M8*1 01.01010000.29 piece
7 E-FVT-RH-M7*1 01.01020000.24 piece

IBD Standard air shafts

Series PSW-F Standard

  • 3″ (76mm) & 6″ (150mm) aluminium profile

  • 300mm – 3,000mm length

  • Hardened standard journals

  • selectable clamping bars

  • max. 1000kg (3″) 1,500kg (6″) with stable load

Standard air shafts from IBD Wickeltechnik

In order to meet the demands of our customers for better delivery times, we have common standard journals available from stock which allows us to reduce the delivery time considerably.

High performance air shafts

Series PSW-Z

  • Winding and unwinding of material coils like paper or film
  • Expansion elements made of aluminium, rubber-steel and solid rubber
  • Winding and unwinding of material coils like paper or film
  • the air shafts is designed for high loads

  • bearing journals are fully customisable

  • diameter: 50/70/76.2/100/120 / 150-152.4/200 – 203.2 mm

  • with easily exchangeable, central tube

Centrally tensioned air shafts

Due to its construction and the central tube system, this winding shaft is the most customisable. Depending on its design, it can withstand very high loads and is therefore a real high-performance air shaft. Even a carbon fibre body is possible in case a very low dead weight is required. The shafts expansion elements are expanding by a central rubber hose.

Spare parts

Pos. Description
01 body
02 rubber tube
03 support tube
04 expansion element
05 valve
06 journal
07 journal / air inlet
08 clamping ring
09 nut
10 o-ring
11 clamping piston
12 flat head screw DIN 7991 – M10 x 16
13 flat head screw DIN 7991 – M10 x 12
14 clamping piston / air passage
Pos. Article Material Unit
1 E-BDS-11-50-G Rubber piece
2 E-BDS-15-50-G Rubber piece
3 E-BDS-16-50-G Rubber piece
4 E-BDS-16-D58-G Rubber piece
5 E-BDS-15-50-A Aluminium piece
6 E-BDS-15-75-A Aluminium piece
7 E-BDS-15-100-A Aluminium piece
8 E-BDS-16-50-A Aluminium piece
9 E-BDS-16-75-A Aluminium piece
10 E-BDS-16-100-A Aluminium piece
11 E-BDS-15-50-G-ST Rubber / Steel piece
12 E-BDS-16-50-G-ST Rubber / Steel piece
13 E-BDS-16-D58-G-ST Rubber / Steel piece

Pos. Article  Nr. Unit
1 E-FVT-H-G3/8“ 01.01010000.25 piece
2 E-FVT-H-M14*1 01.01010000.23 piece
3 E-FVT-RH-M10*1 01.01020000.22 piece
3 E-FVT-RH-1/8“ 01.01020000.02 piece
4 E-FVT-H-M10*1 01.01010000.22 piece
4 E-FVT-H-R 1/8“ 01.01010000.24 piece
5 E-FVT-A-M10*1 01.01010000.02-2 piece
6 E-FVT-H-M8*1 01.01010000.29 piece
7 E-FVT-RH-M7*1 01.01020000.24 piece

Pneumo-mechanical precision air shafts

PMS series

  • Winding and unwinding of material coils like paper or film
  • Winding and unwinding of material coils like paper or film
  • Body made of aluminium, steel or carbon fibre
  • dynamically balanced on request

  • ideal for very high speeds

  • Diameter: 70 / 70 – 76.2 / 76 / 100 / 120 / 127 / 150 – 152.4, 200 – 203.2 mm

Pneumomechanical expansion shaft

The expansion of the PMS series is characterised by the variably adjustable clamping sets, with which sleeve tolerances can be perfectly compensated. In addition, there is the possibility of dynamic balancing.

air shafts with shells

Series PSW-FS pneumatic air shafts

  • Winding and unwinding of material coils like paper or film

  • Sleeve-protecting due to maximum contact surface

  • Core less winding possible

  • Shafts are pneumatically expanding

  • Shells without screw connection

  • Diameter: 76.2 /152,4

  • Shaft body made of aluminium or steel

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